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Vitella Rundwirker mit Schneckensystem

+ - What is the machine's performance?
Hourly output: 1200 pieces/hour. Cylinder rotations: 16 - 75 rpm. Noise level: < 70 dB. Weight: 97 kg. Dimensions: 968 mm x 550 mm x 705 mm.
+ - The machine does not start.
Check if the screw is correctly installed. Ensure the main switch is set to "I ON."
+ - The dough pieces have an irregular surface.
Reduce the rounding speed. Adjust the speed depending on the dough type and hydration.
+ - The dough is not being shaped continuously.
Use dough with a hydration of at least 70%. Allow the dough to rest sufficiently (approx. 15 minutes).
+ - How is the machine cleaned?
Exterior parts: Clean with water and soap or a neutral cleaner. Screw: Clean daily with a brush and, if necessary, water and soap. Cylinder: Remove dough residues with a vacuum and clean with water and soap if needed. Machine interior: Regularly vacuum and clean with a damp cloth if necessary.
+ - Which types of dough can be used?
It is recommended to use dough with a hydration of at least 70%.
+ - How do I start and stop the machine?
Set the main switch to "I ON" and press the "START" button. To stop, press the "STOP" button. The speed can be adjusted using the "SPEED" potentiometer.
+ - What voltage does the machine require?
The machine comes standard with a 220-volt, 50/60 Hz, single-phase connection. Other voltages are available upon request.
+ - How is the machine installed?
The machine must be placed on a stable and level floor. The front casters should be locked to secure the machine. The electrical connection must be performed by a qualified technician.
+ - What is a rounder with a screw system?
A rounder with a screw system is a machine that automatically shapes raw dough into equal portions. It is suitable for the food industry and can be used in various production lines.

Vitella Teigteiler

+ - How is the machine cleaned?
Exterior parts: Clean with water and soap or a neutral cleaner. Interior parts: Regularly vacuum and clean with a damp cloth if needed. Cleaning cycle: Select the "CL" program and start the cleaning cycle.
+ - How do I change the number of divisions?
For models with double division, adjust the number of divisions using the rotary knob.
+ - How do I adjust the working times?
Hold the rotary knob for 3 seconds to adjust the working times (pressing time, dividing time). Turn the knob to change the values and confirm with a press.
+ - How do I select the working program?
Hold the rotary knob for 3 seconds to select the program. Turn the knob to change the program number and confirm with a press.
+ - How do I start and stop the machine?
Set the main switch to "I ON" and press the "START" button. To stop, press the "STOP" button or the emergency stop button.
+ - What safety precautions should be observed?
Unplug the machine before performing maintenance. Do not remove safety guards. Do not perform maintenance while the machine is running. Wear fitted clothing and avoid jewelry or loose hair.
+ - How is the machine installed?
The machine must be placed on a stable and level floor. The electrical connection must be performed by a qualified technician. The machine comes standard with a three-phase connection of 400 volts, 50 Hz.
+ - What warranty does the manufacturer offer?
The warranty covers only defects that occur during proper operation. Improper use or the use of non-original replacement parts voids the warranty.
+ - What is an automatic dough divider?
An automatic dough divider is a machine that divides a piece of dough into several equal portions. Depending on the model, the dough can be divided into different shapes and weights.
+ - The dough pieces have different weights.
Ensure the dough is placed in the center of the tub and lightly flattened. Adjust the pressing time depending on whether the outer pieces are smaller or larger.
+ - The dough is not being divided.
Check the dividing time and extend it if necessary. Ensure the dough has rested sufficiently (approx. 15 minutes).

Vitella Rundwirker

+ - The dough is not being divided.
Check the dividing time and extend it if necessary. Ensure the dough has rested sufficiently (approx. 15 minutes).
+ - The machine does not start.
Check if the emergency stop button has been pressed. Ensure the main switch is set to "I ON."
+ - The dough pieces have different weights.
Ensure the dough is placed in the center of the tub and lightly flattened. Adjust the pressing time depending on whether the outer pieces are smaller or larger.
+ - How often should the machine be serviced?
Daily cleaning of the work surface and tub edges. Regular maintenance of internal components to ensure a long lifespan.
+ - How is the machine cleaned?
Exterior parts: Clean with water and soap or a neutral cleaner. Interior parts: Clean regularly with a damp cloth. Refer to the user manual for detailed cleaning instructions for automatic, semi-automatic, and manual models. Please note the specific guidelines for your model.
+ - What safety precautions should be observed?
  • Unplug the machine before performing maintenance.
  • Do not remove safety guards.
  • Do not perform maintenance while the machine is running.
  • Wear fitted clothing and avoid jewelry or loose hair.
+ - How is the machine installed?
The machine must be placed on a stable and level floor. The electrical connection must be performed by a qualified technician. The machine comes standard with a three-phase connection of 400 volts, 50 Hz.
+ - What warranty does the manufacturer offer?
The warranty covers only defects that occur during proper operation. Improper use or the use of non-original replacement parts voids the warranty.
+ - What is a dough divider and rounder?
A dough divider and rounder divides a piece of dough into several equal portions and shapes them into small balls. There are three variants:
  • Automatic
  • Semi-automatic
  • Manual.

Coldline

+ - How to clean the seals?

  • Clean the seals regularly with lukewarm water or a bicarbonate solution.

  • Avoid using vinegar, grease removers, or acidic cleaning agents.

+ - How to clean the condenser?

  • Clean the condenser regularly with a soft brush or vacuum cleaner.

  • Be careful not to bend the aluminum fins.

+ - How to silence the alarm buzzer?
Press any key to deactivate the alarm buzzer.
+ - What alarms are there?

  • P1: Cell sensor error.

  • P2: Evaporator sensor error.

  • HA: High temperature.

  • LA: Low temperature.

  • EE: Memory anomaly.

  • dA: Door open.

+ - How to start a manual defrost?

  • Press and hold the Defrost button for a few seconds.

  • The LED will light up, and the defrost process will begin.

+ - How does automatic defrost work?
The device defrosts automatically at preset intervals. The duration depends on the amount of ice buildup.
+ - How to change the setpoint?

  • Press the Setpoint button.

  • Use the ▲ and ▼ buttons to adjust the value.

  • Press the Setpoint button again to save the value.

+ - What is the setpoint?
The setpoint is the temperature that the device should maintain within a limit of +2°C.
+ - What functions does the control panel have?

  • ▲ Button: Display the highest stored temperature or increase values.

  • ▼ Button: Display the lowest stored temperature or decrease values.

  • Defrost Button: Initiate manual defrost.

  • Setpoint Button: Display or change the setpoint.

  • Light Button: Turn the light on or off.

  • On/Off Button: Turn the device on or off.

  • Lock Button: Lock the keyboard or enter the programming level.

+ - What should be considered during initial setup?

  • Check the voltage and frequency (maximum 10% deviation from the rated value).

  • The electrical system must include a differential switch and grounding.

  • Unplug the power cord during prolonged periods of non-use.

+ - How is the device leveled?
Place the device in its final position and level it using the adjustable feet until it is completely even.
+ - What environmental conditions are required?

  • Ambient temperature: 5°C to 43°C.

  • Install the device away from heat sources in a well-ventilated area.

+ - How is the device cleaned?

  • Remove the PVC film from the interior and exterior surfaces.

  • Clean the interior with a lukewarm, damp sponge and a neutral, chlorine-free cleaning agent.

  • Do not clean the device with a water jet or abrasive cleaners.

+ - What temperature ranges are available?

  • N: 0°C to +10°C

  • M: -2°C to +8°C

  • B: -18°C to -22°C

  • T: -10°C to -30°C

  • BJ (static/ventilated): -5°C to +10°C / -10°C to -20°C

  • P (Fish): -6°C to +4°C

Smoki Allgemein

+ - Where to find model and serial number?

  • Smoki Junior: On identification plate. See Chapter 3.4 of manual.

  • Smoki Maxi: On identification plate at front of unit. See Chapter 4.1

  • Smoki Maxi Grill: On identification plate (location see Chapter 3.4 of manual)

+ - Pump runs irregularly - why?

  • Clogged maintenance nozzle (clean)

  • Faulty level sensor

+ - What to do with clogged overflow?

Remove debris manually and check drain.

+ - How to clean the water tank?

  1. Turn off power and water supply

  2. Open drain valve

  3. Remove cover (release fasteners) and clean tank manually

  • Smoki Junior & Maxi Grill:See Chapter 11.3.

  • Smoki Maxi:See Chapter 12.11.

+ - How often should water be changed?
Every 15 days (see maintenance schedule).
+ - Pressure gauge shows 0 Bar - what to do?

  • Open water valve

  • Check pressure gauge for defects

+ - Why won't the pump start?

Possible causes:

  • No power (check switch)

  • Insufficient water in tank (wait 10 minutes after filling)

  • Faulty level sensor

  • Smoki Junior & Maxi Grill:See Chapter 13.2.

  • Smoki Maxi:See Chapter 14.

+ - How to start the system for the first time?

  • Smoki Junior & Maxi Grill:

    1. Check water connection (1.5-3 Bar) and wastewater connection

    2. Connect power supply (220V, 50-60Hz)

    3. Set main switch and circuit breaker to "ON"
      See Chapter 10.2.

  • Smoki Maxi:

    1. Check water connection (1.5-3 Bar) and wastewater connection

    2. Connect power supply (380V, 50-60Hz)

    3. Set main switch and machine power switch to "ON"
      See Chapter 10.6.

+ - Which pipes are needed for connection?

  • Smoki Junior: Smooth stainless steel pipes (AISI 316) with diameters of 160, 180, 200 or 250 mm

  • Smoki Maxi: Smooth stainless steel pipes (AISI 316) with 5° slope for optimal smoke extraction (see Chapter 10.3)

  • Smoki Maxi Grill: Smooth stainless steel pipes (AISI 316) with diameters of 250, 350, 400, 500 or 600 mm

+ - How to install the smoke abatement system?

  • Several options available:

    • Smoki Junior:

      • Indoor: Direct connection to chimney, either beside or above the oven

      • Outdoor: Roof installation with weatherproof cover (optional)
        Details in Chapter 8.2.4

    • Smoki Maxi:

      • Indoor: Direct connection to chimney, above or beside the oven

      • Outdoor: Roof installation with optional insulation cover (required below -10°C)
        Details: Chapter 13

    • Smoki Maxi Grill:

      • Indoor: Connection to chimney at any point between grill and roof

      • Outdoor: Roof installation with weatherproof cover (optional)
        Details in Chapter 8.2.4

+ - MAX LEVEL light active - what does it mean?

Water level too high. Possible causes:

  • Faulty fill valve

  • Clogged overflow

  • Smoki Junior & Maxi Grill:See Chapter 13.2.

  • Smoki Maxi:See Chapter 14.

+ - What reduction performance does the system offer?

  • Smoki Junior & Maxi: Filters approximately 60–70% of smoke color and 40–50% of odor.

  • Smoki Maxi Grill: Filters approximately 60–70% of smoke color, 40–50% of odor, and 90–95% of soot.

+ - What is the smoke abatement system designed for?
  • Smoki Junior: Filters smoke emissions from wood-fired ovens (e.g., in pizzerias or restaurants) and reduces particles through water spray technology.
  • Smoki Maxi: Filters smoke particles from wood, coal, or biomass ovens (e.g., in pizzerias, bakeries) and reduces environmental impact via water spray.
  • Smoki Maxi Grill: Filters soot and grease particles from smoke emissions of charcoal or wood-fired grills (e.g., in restaurants or food stalls) using water spray.
+ - How often should nozzles be cleaned?

Every 6 months (special maintenance). Clean with water or compressed air.

+ - What to do with clogged nozzles?

  • Smoki Junior: Clean nozzle with water/compressed air (every 6 months).

  • Smoki Maxi: Remove nozzle with 26mm wrench and clean with water/compressed air (every 6 months). See Chapter 12.12.

+ - How to clean the labyrinth filter in Smoki Maxi?

Remove filter element and clean with water jet (every 15-30 days). See Chapter 12.8.

+ - Does warranty cover self-repairs?

No. Unauthorized modifications or improper maintenance will void the warranty.

+ - What safety precautions should be observed?

  • Only trained personnel may perform maintenance.

  • Disconnect power before servicing.

  • Wear PPE (gloves, safety goggles).

  • Smoki Junior & Maxi Grill:See Chapter 6.

  • Smoki Maxi:See Chapter 7.

+ - Where can I find wiring diagrams?

  • Smoki Junior & Maxi Grill: In manual appendix (Chapter 14).

  • Smoki Maxi: In appendix (Chapter 15).

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